Showcasing the Transcan Range.

Transcan Advance

Transcan Advance is a robust in-vehicle temperature monitoring system designed for refrigerated transport in the food and pharmaceutical industries. It accurately logs and reports temperature and door status data in real time, ensuring full regulatory compliance and secure cold-chain traceability.

Client

AddSecure & Verilocation

Categories

IoT, Industrial

Website

AddSecure & Verilocation

GB Electronics (GBE) have been involved in an exciting hands-on product journey with Transcan Advance. Initially approached to completely redesign and modernise Seven Telematics’ in-vehicle cold-chain product solution, we were subsequently contracted to provide full manufacturing and support services. This required a significant investment in resource and equipment (including a full upgrade to a surface mount assembly SMA line) to provide Just-In-Time (JIT) manufacturing and rapid customer service support.

Seven Telematics were subsequently acquired by Connexus Ltd (in 2019), who GBE worked with to enhance their productivity and product support team, which included transitioning some of the team via TUPE and further streamlining manufacturing to increase profitability. Then Connexas were acquired by Verilocation (rebranded as AddSecure) in 2020 – ‘a leading European provider of secure IoT connectivity solutions;’ to further enhance their Smart Transport portfolio, amongst the numerous market leading software solutions they provide.

GBE were initially selected for their innovative design and production capabilities, particularly their experience with in-vehicle datalogging, responsive manufacturing, extensive experience of design-for-compliance, and end-user customer service support. Over the course of two major ownership transitions, GBE have continued to scale their support and development capabilities, leveraging their growing team to deliver enhanced product offerings and seize new opportunities with leading technology partners.

The success and growth of this product line, lead to another acquisition, in 2025, as Verilocation acquired the in-vehicle, telemetric, fleet-management product range from AddSecure; to further Verilocation’s vision ‘to help fleets of any size become smarter, safer, and more efficient with our industry-leading connected fleet management technology.’

Gallery

The Brief

A blue and orange graphic of a clipboard with a checklist.

The brief was to understand the core business and technical requirements of Seven Telematics’ cold-chain distribution operations. This required a thorough evaluation of their existing (but aging) Transcan product, which had a large installed customer base of over 60,000 legacy units deployed across Europe. GBE worked closely with the client to identify the key enhancements necessary for a full redesign of the system. This early market research and discovery phase was critical to the project’s success, identifying who they wanted to reach and how this could be achieved.

Key requirements included enhanced monitoring of temperature, pressure, and compressor performance, along with accurate reporting of critical temperature data, both digitally and via an integrated thermal printer. The redesigned device also needed to handle large volumes of data and support over-the-air (OTA) communication for remote management.

Beyond electronics and firmware development, GBE designed the mechanical housing to ensure both aesthetic appeal and seamless integration with lorries and trailers. They also delivered a custom graphical user interface (GUI) and a back-end software platform to allow clients to access and manage their data effectively. A major additional responsibility was ensuring compliance with CE, VCA, and WELMEC regulations – an extensive and vital part of the project.

Key Points

  • Robust enclosure: to be mounted in rigid vehicles, ensuring durability in transport environments.
  • IP rated housing: with an integrated waterproof touchpad and OLED screen interface.
  • Multi-zone Temperature Monitoring: 8 Temperature probes within individual alarm settings.
  • Door State Detection: Monitors up to 8 switch sensors to detect door open/close status for security and compliance.
  • High Accuracy Temperature measurement accuracy of ±0.5°C over the certified range of -40°C to +40°C.
  • Long-Term Data Storage: Internal memory for a minimum of 2 year’s data for 8 probes at 10-minute logging intervals.
  • Data Access and Printing: USB data download and integrated thermal printer.
  • Telematics Integration: Interface with an external telematics tracking device and OTA communications.
  • Data Management Software: Accompanied by a software application for managing data downloads, reports, and configuration.
  • Wide Operating Temperature Range: Designed to operate reliably in extended temperature conditions.
  • Compliance: designed to meet compliance requirements for Type Approval and WELMEC.
  • Regulatory Compliance: Fully certified for CE, VCA, and WELMEC standards.

Our Approach

A blue and orange graphic to help illustrate GB Electronics' approach to working on a client's project.

Delivering a major upgrade to an established product in a mature market required a careful and customer-focused approach. There were a few key aspects which formed part of the project:

  • Working closely with end users to collect their feedback on additional features they would like and working to implement these ideas. Persuading other customers to upgrade to the unit experienced some inevitable ‘take-up inertia’ for those who were very familiar with the legacy device; this meant we had to formulate a way to show how the new product would yield the customers’ desired improvements.
  • Learning WELMEC standards for legal metrology posed a new challenge for us. This is an industry standard managed by a regulatory coordination body, with a range of required legal guides that we had to conform to. As a regulatory coordination framework across Europe, WELMEC defines strict requirements around measurement accuracy, data security, and traceability. We invested the necessary time and resources to fully understand and implement the relevant guides to ensure full compliance.
  • This project marked our first full venture into the design and implementation of a back-end software platform. We were therefore fully responsible for all aspects of the project, and to meet this challenge, we upskilled our software team, enabling us to deliver a robust, scalable system that addressed the changes necessary and desired.


Services Provided

The development of the Transcan Advance was a true multidisciplinary project, with GBE delivering comprehensive support across the full product lifecycle. Our involvement began with initial market research, working closely with the client to define both the user requirements and the product design specification. We also developed a detailed compliance plan and managed all test-house coordination with TÜV SÜD© ensuring that all regulatory requirements were clearly addressed from the outset.

Our mechanical design engineers prepared 3D printed prototypes to optimise the product’s aesthetics and vehicle integration within a variety of vehicle environments. This work was co-ordinated with our hardware and firmware design teams– providing fully working prototypes to gather essential in-field operational and performance data.

Throughout the development phase, our hardware and firmware engineering teams worked in parallel to deliver on the defined specifications, while also identifying opportunities to simplify the user experience and enhance product value. Full verification services were provided throughout the development phase of the project to ensure the device met both the functional requirements as well as those set out in the applicable legislative standards – including accuracy and precision of the measurement data over an extended measurement and operating temperature range.

As the project progressed towards launch, our software team developed the TSxpress PC application, enabling end users to download, visualise, and analyse logged data.

The procurement and production team were involved with the project at all stages to ensure that material and components were ready for in-house manufacture as soon as the compliance team had completed the verification and validation work, in consultation with TUV and WELMEC. The manufacturing process includes surface-mount and conventional assembly, product programming, final testing, and packaging. GBE also designed bespoke end-of-line testing and programming equipment to maximise production efficiency.

To support our client’s JIT delivery model, GBE manages daily direct shipping to end customers, including national and international logistics. Shipments are tailored by quantity and include custom installation kits which we provide as required. Additionally, we established a dedicated service centre for spares, repairs, and ongoing support. This includes direct customer engagement and invoicing on behalf of our client, helping to maintain continuity and preserve revenue streams.

The Solution

A blue and orange graphic of a lightbulb with a tick in the centre.

The Transcan Advance was successfully launched in 2017, marking a significant leap forward in cold-chain monitoring technology. Since its release, GBE has manufactured over 50,000 units, with deployments across seven European countries, and demand remains strong to this day. The product is perfect for ensuring food and pharmaceuticals are correctly transported in the required temperature. The newer vehicle-tracker feature provides added security and relief for fleets as they know where their drivers are at all times, also ensuring drivers behave appropriately.

We designed and continue to produce a versatile range of temperature probes, tailored to accommodate the full spectrum of trailer configurations used in both food and pharmaceutical distribution. Over time, we have continually enhanced the firmware, further optimising system performance to meet the increasingly stringent demands of regulated cold-chain environments. As a result, Transcan Advance has earned a reputation as a feature-rich, highly reliable, and industry-trusted solution.

The success of this product has delivered tangible value not only to our client but also to GBE as a business. It has supported continued investment in our in-house surface-mount assembly (SMA) production lines, leading to greater manufacturing efficiency, faster turnaround times, and scalability to meet future demand. Our ongoing design and procurement support has also proven essential in helping the project withstand the global supply chain disruptions that have affected the electronics industry since late 2021. Since then, we have also been able to bolster our sales, helping Transcan to develop updated models of their products; they now offer three different formats: Refrigerated Trailer, Refrigerated Rigid (with a Rigid or CAB Transcan unit) and Refrigerated Van (with a Rigid or CAB Transcan unit).

Core Features

Hardware Designed for all Environments:

  • Rugged, IP-Rated Enclosure- Built for use in lorry cabs and refrigerated trailers, with DIN-mount and weatherproof variants.
  • OLED Display + Waterproof Touchpad- Clear, high-contrast screen with intuitive interface for easy driver operation.
  • Integrated Thermal Printer- Silent, high-speed printing of real-time journey and temperature logs.
  • USB Interface- Convenient, front-facing port for downloading data and updating firmware.
  • Multi-Sensor Inputs- Supports up to 8 temperature probes and 8 switch sensors (e.g. doors, defrost cycles), plus optional humidity monitoring.
  • Extended Memory Capacity- Stores over 2 years of data at 10-minute intervals across all probes.

Trusted Data Integrity & Compliance: Compliance is at the core of the Transcan Advance system. GBE ensured full certification and traceability through:
  • WELMEC 7.2 & EN12830 Compliance- Tested to BS EN12830 standards and suitable for GDP, HACCP, BRC, and GAMP5 environments.
  • Forensic Logging System- All configuration changes are recorded within the device itself and secured with internal keys and checksums, ensuring no tampering, accidental or intentional, goes unnoticed.
  • Real-Time Alerts & Event Logging- Captures critical alarms and records them automatically, providing complete traceability from source to shelf.

TSxpress: Data You Can Trust: GBE also developed TSxpress, a powerful PC-based application for reviewing, analysing, and validating temperature logs.
  • Automatic Validation of Data Integrity- Every download undergoes checksum verification. If data has been altered, the system alerts the user immediately.
  • Audit-Ready Reports- Generate PDF summaries and export data to support inspections and compliance reviews.

Manufactured & Supported In-House: From concept to delivery, GBE provided full service across:
  • Mechanical and electronic design
  • Embedded firmware development
  • Compliance testing with TÜV
  • Software interface creation
  • JIT production and direct logistics
  • Dedicated repair and customer service centre